5 Major Forklift Battery Charging Mistakes You Need To Avoid Making

5 Major Forklift Battery Charging Mistakes You Need To Avoid Making

Forklifts are an indispensable part of a business organization. Whether it is moving goods or raw material, forklifts make life easier during several stages of a businesses’ operation.

In recent years, almost all brands that manufacture forklifts are turning to battery power. This has happened because of two major reasons-

  1. Not using traditional fuels like diesel means that there are no dangerous emissions like carbon monoxide fuels to contend with.
  2. Most businesses are moving towards promoting environmental sustainability and responsibility. Using electricity and battery power is a logical step.

It should be pointed out that maintenance of a forklift’s battery can help it last longer. It can also ensure fewer operating costs for the business. A wrong approach can see the battery losing power and also result in unsafe working conditions.

In this article, we discuss some crucial mistakes that you need to avoid when dealing with a forklift battery charger. If you are someone that is concerned about how your forklift batteries are losing steam, you should read what we have to say.

List of 5 Major Forklift Battery Charging Mistakes you need to avoid making

1. Not Investing in Employee Training

At the end of the day, it is your employees that are going to handle all the forklift operations. This means that they should be aware of all the best practices of forklift battery charging.

The management must offer constructive guidance on how batteries need to be charged. Many employees must have preconceived notions of charging forklift batteries in the same way that they charge their mobile phones.

However, in reality, there is a lot of difference between the two. This education and awareness should come from the management.

2. Ensuring a Full Charge of the Forklift Batteries at all times

Every time a forklift is not in use, the employees feel that it can be charged. In other words, even if the battery is at 60% or 70% and the machine is not in operation, there is a tendency to hook it up to a charger and make the charge always at 100%.

This is a major mistake. Topping off should only be done when the battery reaches the reserve. This means that unless the charge drops to 10% or 15%, you should not plug in the charger to the forklift battery.

It causes the cells to weaken and limits the charging cycles. The battery loses performance otherwise.

3. Using any Charger available for the Battery

In most business organizations, the awareness that the battery needs to be the same as the charger is not there. There are so many brands of forklifts that employees might simply plugin using any charger.

This is a major mistake that compromises the efficiency and performance of the battery. On all occasions, the charger that came with the battery should be used. Experts point out that every charger and battery is suited for varying voltages.

If you use a charger with a high voltage on a battery that does not require that voltage, then the same will end up destroying the electrolytic cells.

4. Not Changing or Topping off the Water levels in the Battery

Every forklift battery has two major components- water and sulphuric acid. The latter does not need to be topped off. It is the water that after frequent usage needs to be added to the battery.

If the water levels are completely drained, the same will affect the performance of the forklift. In fact, if you are ignorant, it will render the battery of the forklift to become inoperable.

Experts suggest that regions that are dryer and have a hot climatic condition result in faster receding water levels in batteries. Make sure to check every week to ensure that the battery has optimum water levels.

5. Not Investing in Regular Maintenance of the Forklifts

Forklifts are like any other piece of heavy engineering and machinery. They need to be serviced, oiled, greased and checked for regularly.

By not investing in regular maintenance, you will not be able to spot any threatening problems that will destroy or compromise the life of your forklifts. Maintenance and service of the forklifts should be carried out routinely by the business.

This should be done at three-month intervals for best results. The better you can take care of the forklifts, the longer they will serve you at peak performance.

The Final Takeaway

By paying attention to the above-mentioned five mistakes, you will be able to ensure your forklifts are functioning properly. This will ensure that you are not shocked by huge repair bills at routine intervals. If you have any possible questions on forklift batteries that you would like us to address, let us know in the comments below. We would be more than happy to assist you.

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